This is still a work in progress, with some info below incomplete. Also, photo
illustrations coming soon.
click here for a printer ready version of these instructions
Adding a larger electric horn to a P-series Vespa is not all that hard, especially
if you are already running an auxiliary battery for lights. I am, so these notes
will assume that you have a second battery - however, there is no reason the same
wouldn't work for a bike without one.
I bought twin electric horns from Wolo - they have the look of air horns, but no air
compressor is required. I found these horns at
Pep Boys.
I also used a 1 2volt, 30 amp relay, to give me more juice to the horns. In addition,
I used 14amp wire and various wire connects. See the opening section of the
lights essay with information on how to connect a relay.
Also, my scooter is an American market P, and the wiring harness for the American bikes
is a bit different than the European models. Not so much so that this will be of no help
to you if your scooter is a different model, but I do mention specific wire colors that
might be different on your scooter.
Check scooterhelp.com's wiring diagrams to help figure out what will work for you.
I wanted to disconnect my stock horn and be able to trigger the new horns from the
switch on the left handlebar. The stock horn has two connections: one is a double
white wire, which provides positive power to the horn, and the other is a pink wire,
which connects to the handlebar switch and ultimately the bike’s ground. In other words,
the stock horn is always powered, it beeps when the ground circuit is completed by pushing
the contact on the handlebar switch, which connects the pink wire to the Vespa’s
black ground wire.
On a relay, plug the double white wires into one of the sides marked 85 or 86, and
plug the pink wire into the opposite side. Check your relay - if it mentions a
particular number for ground (for example, mine said to ground pole 85) use that
scheme, and plug the pink wire into that pole. You now have your switching set.
To provide power to the relay, run a wire from the battery to the pole marked 30.
Finally, run a wire from the pole labeled 87 (it’s opposite pole 30) to the positive
(probably red) wire of the horns. Lastly, run a wire from the horns’ negative
(probably black) to the battery negative. You’re good to go!
I have the relay and wiring tucked into my horncast. The wires leading to the
battery leave the horncast through a screw hole that helps connects the horncast
to the legshield - I’ve removed the screw obviously, and have found that the wires
pulled taut do a fine enough job of keeping the horncast secure (it still has the
two screws at the top of the legshield, beneath the Piaggio plaque). You should probably
protect these wires with some shrink tubing - I have noticed that they're starting to
looked rubbed.
Lastly, if you’re not running an aux battery, I don’t think there isn’t any reason
this wouldn’t work with the stock battery. You’ll just have to run longer wires
from the relay to the battery positive and from the horns to the battery negative,
and deal with how to protect and disguise them.
If you have questions, email me:
jj(at)modchicago(dot)com. Thanks to Rob Hodge at
Scooterworks for helping me figure this one out.
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